Traditional roof assembly processes are cumbersome and complex — and as too many have discovered, the end result is only as effective as the installer’s skills! With continued growth, the industry is seeing significant limitations in ordinary panels that can lead to problems that can impact reliability, safety, and industry reputation overall.
The accepted process for rooftop solar installations has remained essentially unchanged since solar systems were first put into use in the 1970s. It included site design, development of a parts inventory, assembly of the parts and tools, transfer of equipment to the roof, identification of rooftop anchoring points, bolting in roof brackets, and attaching aluminum racks to the brackets.
And all of this happens before any actual panel installation takes place!
Once all of this is completed, solar panels are attached to the racks via a clamping system, with the power and grounding wiring affixed to each panel separately. This multi-step, tiered approach to solar power system installation significantly impacts the safety and effectiveness of a system. The wiring becomes its own intricate, labor- and time-intensive process, and the potential for problems is high. Product and service quality is challenged further by the fact that all this detailed work is being done up on a roof, in all kinds of weather conditions.
The best way to eliminate these inefficiencies is through development of a design and assembly methodology that can be replicated easily across many different installations. Better overall assembly, electrical connection, and grounding design and processes are borne from robust product designs that provide simplified, consistently high-quality installations.
Hopefully all of this hasn’t put you off the idea of installing a solar power system, because in my next post, I’m going to let you in on a revolutionary way to install solar systems that dramatically reduces reliability and safety issues, and roof damage.
Sound good? Stay tuned!
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